Home>Rubber Rollers

Customized rubber roll solutions for the metallurgical industry

We have the ability to custom design parts for your application, including offering metal core and compounded rubbers with specific Shore A hardness gauges and colors. 

We use a wide variety of compounds such as neoprene, nitrile, silicone, styrene-butadiene, butyl, natural rubber, Hypalon, and polyurethane to provide abrasion resistance, heat resistance, and mold release, and to meet FDA requirements.  

If required, the rolls are ground to a specified finish and grooved to form a specific pattern. Please leave contact information, our professional staff will contact you the first time!

Custom Industrial Rubber Covered Rolls

An industrial rubber roller is a machine component that includes an inner shaft covered with a rubber material. They are typically cylindrical or spherical in shape to encourage full rotational capability. Because of the versatility of industrial rubber rolls and the ability to customize manufacturing to meet most specifications, it is important to work with a rubber manufacturing company and rubber covered roll supplier that understands your exact needs. Rubber roller is a roll product made of metal or other materials as the core, covered with rubber by vulcanization. Rubber rolls are mainly used in paper making, printing and dyeing, printing, grain processing, metallurgy, plastic processing and so on.


We can groove any angle, diamond, spiral, herringbone or corrugated pattern you may need. Our roll covering materials are carefully formulated to resist ozone, heat and extreme wear, and our compounds are customized to meet exact specifications.


DAYA Rubber proudly offers custom rollers for a variety of applications including boxing, sealing, bagging, packaging, gluing, and abrasive belt grinding and finishing applications. Our tip roller coverings are available in a variety of hardness grades, from 20 to 100 durometer. Reliable delivery schedules are also available!


Performance of industrial rubber rollers

From the smaller 1-inch molded rubber rollers to the large 10-foot overmolded rubber coated rollers, DAYA has you covered. Most rollers and add-on components are manufactured in-house by our experienced technicians. Rubber rollers feature a high-strength rubber-to-metal combination with excellent thermal conductivity and can be flat, stepped or contoured. Other characteristics of industrial rollers include, but are not limited to:


Heat resistance

Various hardnesses (durometers) to meet specifications

Compressive stress resistance

and more!

DAYA manufactures rubber covered rollers to meet your specifications. Do you need a specific hardness tester, material or other custom configuration? We'll do our best to meet your requirements and exceed your expectations.


Our capabilities include

Complete metal core manufacturing with turning and milling capabilities for single rolls or high volume

Forming or bonding to supplied cores

Stripping and recycling of our customers' existing used rollers

Various elastomers, including oil, wear and temperature resistant compounds

Precision tolerances for grounding outside diameters.

Solid face and segmented rollers available


Customer Options

Our ability to economically mold, extrude or mandrel fabricate virtually any size or elastomeric tubing provides our customers with unparalleled design flexibility.

When ordering, please provide the following information:

Total core length

Roll Face Length

Core outside diameter (OD)

Finished roll outside diameter (OD)

Material type and hardness (hardness tester)

New core or existing core

Required number


Notch patterns by definition

Diamond pattern

Minimizes slippage and provides better grip for feed rollers.

Spiral pattern

The right combination of groove angles, along with groove ridges and groove widths, to improve the grinding or sanding capability of wide coated belt machines.

Plain Surface

Plain ground textures or satin smooth finishes for many applications.

Serr-X Serrations

Provides aggressive belt cutting action and compliance.

90 Degree Notch

Helps keep belts clean and is most often used in conveyor belt drive applications. It can also be used to scrape unwanted material from the substrate.

Chevron Pattern

Provides excellent pulling action and helps keep the conveyor belt tracking properly. It also smoothes out wrinkles in continuous fabrics.


Materials

Non-Oil ResistantOil ResistantSpecialty Elastomers
ButylEpichlorohydrinPolyurethane Rubber
EPDMHydrogenated NitrileViton® Fluoroelastomer
IsopreneHypalon®Fluorosilicone
Natural RubberNeoprene®Silicone
PolybutadieneNitrile
SBRPolyacrylate


Applications

We offer rubber roll solutions for the following areas:

Natural rubber rollersExcellent elasticity and mechanical strength, good alkali resistance, used in textile, paper leather, packaging and other equipment compression type rollers and metallurgy, mining and other industries traction type rollers.
Nitrile rollersIt is used in printing, dyeing, chemical fiber, papermaking, packaging, plastic processing equipment and other occasions that contact with oil and aliphatic hydrocarbon solvents.
Neoprene rollerExcellent abrasion resistance, high fire resistance, aging resistance, better heat resistance, oil resistance and acid and alkali resistance, used for printing plate etching machine, plastic, tanning, printing, food printing iron, general coating machine and other equipment.
Butyl rubber rollerHigh chemical solvent resistance, better heat resistance (170℃), excellent acid and alkali resistance, suitable for color printing machinery, tanning machinery, coating equipment, etc.
Ethylene propylene rubber rollersExcellent ozone aging resistance, weather resistance, wide use temperature, can work under -65℃-140℃ for a long time, excellent insulation performance, used in plastic printing machinery, tanning machinery, general-purpose field.
Polyurethane rubber rollerWith high mechanical strength and wear resistance, aging resistance and oil resistance, commonly used in paper making, chemical fiber, wood processing, plastic processing machinery.
Silicone rubber rollersWith its high temperature resistance, ozone resistance, chemical inertness and non-adhesiveness to plastic, it is used for processing hot sticky products, such as polyethylene calendering, embossing, printing and dyeing, film and fabric coating adhesive, plastic compounding, corona treatment and other machinery, also used as sugar production and packaging machine release rollers and non-woven fabric manufacturing, etc.
Fluorine rubber rollerIt has high performance of heat resistance, oil resistance, acid and alkali resistance, air permeability, electrical insulation, aging resistance, flame resistance, wear resistance, etc. It is used for special coating equipment.
Carbon fiber rollersLight weight, high strength and high temperature resistance. Used in special industries such as wide film.

Your Roller Requirements?

Classification

According to the use, it can be divided into: paper roller, printing and dyeing roller, printing roller, grain hulling roller, metallurgical roller and oil printing roller, etc.

According to the surface form can be divided into: flat roller and patterned roller.

According to the material, it can be divided into: butyl rubber roller, nitrile rubber roller, polyurethane rubber roller and silicone rubber roller, etc.

The processing includes sandblasting, bonding, gluing, cloth wrapping, wire winding, vulcanization and surface processing.


Industry Solutions

Agriculture

Aerospace

Consumer Products

Conveyor belts

Distribution

Electricity

Electronics

Food Service & Packaging

Health & Medical

Labeling

Laminating

Offset Printers

Paper

Photography

Printing

Woodworking

More industrial uses


China's leading rubber roller manufacturer - DaYa


Our company has strong production capability and professional R&D ability, and a whole set of producing and testing equipment: mixing mill, filter separator, rubber roller winding machine, Polyurethane pouring machine, plate vulcanizing press, numerical universal cylindrical grinding, digital controlled lathe, planer type milling machine, hard-support bearing balancing machine, rubber tension tester, etc. to meet the demand of production and testing. 


The company has also gained the whole quality management system: ISO 9001: Quality Management System Certification in 2000 and the consecutive re-certificate have been passed; the 2008/ISO 9001: Quality Management System Certification in 2008 has been passed in 2010. 


Through constant technological improvement, my company’s biggest processing diameter is 2000mm, the longest processing length is 8000mm, and rubber hardness (Shore A): is 20-100°.


Please leave contact information, our professional staff will contact you the first time!

Whether you’d like to get more info on what, why, and how we do what we do, need help with what you’re creating, would like to partner up, or just say hi!

---we’d love to hear from you.


Tel: +86 318 863 8899; +86 318 863 8699

E-mail: daya@hebeidaya.com

Address: No. 1368 Fuyang west road, Jizhou district, Hengshui city, Hebei province, china.